Glass Deep Processing Industry Cases

Published Time:

2026-01-22

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Summary

Customer: A listed company specializing in glass tempering Pain Point: The 315kW motor on one tempering furnace costs approximately 50,000 RMB in electricity bills per month. The customer needed a motor that could significantly reduce this cost.

1. Project Background & Customer Pain Points

 

Customer: A listed company specializing in glass tempering

 

Pain Point: The 315kW motor on one tempering furnace costs approximately 50,000 RMB in electricity bills per month. The customer needed a motor that could significantly reduce this cost.

 
2. Customized Solution
 
  • Technology: Adopted Permanent Magnet Synchronous Motor (PMSM) technology and optimized stator winding design to reduce energy consumption below industry standards.
  • R&D: Established a special R&D task force to shorten the customization cycle to 30 days.
  • Service: Provided one-stop service covering installation, commissioning, and after-sales maintenance.
 
3. Implementation Process
 
  • 15 days: Design proposal finalized.
  • 30 days: Prototype delivered and put into continuous testing.
 
4. Core Results & Data Verification
 
  • Energy Consumption: Reduced by 20% compared to the original solution.
  • Data Analysis:
    • As shown in Figure 2 (Ordinary Motor):
      • Meter reading at 10:00: 7381.04 kW/h
      • Meter reading at 11:00: 7382.02 kW/h
      • Calculation: 0.98 × 200 = 196 kW/h
    • As shown in Figures 1 & 4 (PMSM):
      • Meter reading at 10:00: 211.57 kW/h
      • Meter reading at 11:00: 212.15 kW/h
      • Calculation: 0.58 × 200 = 116 kW/h
    • Conclusion: The PMSM saves 80 kW/h per hour compared to the ordinary motor, reducing monthly electricity costs by approximately 20,000 RMB.
 

5. Customer Testimonial

 

"We are very satisfied with Deqchi's customization capabilities and delivery efficiency."

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